Specialized in small-batch carbon MTB wheel production with 30-45 day lead times. Each order includes material certifications, spoke tension data, and comprehensive testing reports. Our XC/Trail/Enduro wheel series feature aerospace-grade T800/T1000 carbon fiber construction with discipline-specific layups. All wheels exceed UCI/ISO 4210 standards by 20% and include complete technical documentation. Available in 27.5"/29" with 25-35mm internal widths, backed by our comprehensive dealer support program.
Explore Our Products
Professional carbon wheel manufacturing services for dealers, workshops and brands:
30+ existing molds covering XC/Trail/Enduro segments with complete UCI/ISO certifications. Custom mold development available with 45-day prototype cycle. Full technical documentation includes FEA analysis reports, 3D strain mapping data, and 16-layer carbon fiber layup specifications. Rim width options from 25-35mm internal with hookless bead design, optimized for 2.2-2.6" tires. Each design passes UCI/ISO 4210 impact testing at 40J/95kg with 20% safety margin. Impact zones feature 2.3mm wall thickness with additional reinforcement layers. Annual production capacity exceeds 10,000 wheelsets with bi-monthly third-party lab validations by SGS/TÜV.
No minimum order quantity for standard specs. 30-45 day lead time for custom builds. Each order includes material certifications, batch testing data, and spoke tension reports. ISO 9001:2015 certified facility with full production traceability via QR code system. T800/T1000 aerospace-grade carbon fiber from Toray/Mitsubishi with 23°C±2°C temperature and 55%±5% humidity controlled manufacturing environment. ERP-integrated production tracking provides real-time build status across 12 QC checkpoints. Automated spoke tensioning system maintains ±15% tension balance with digital logging.
5-stage QC protocol includes industrial CT scanning at 10μm resolution for void detection, 720° impact resistance testing at 40J, and +/-0.1mm dimensional accuracy verification. Each wheel undergoes 100km break-in on dynamo test rig at 400w load. Digital spoke tension logging maintains 120-130kgf drive side / 90-100kgf non-drive side specifications. Quarterly equipment calibration by ISO 17025 certified lab. Complete test reports include resin Tg values, fiber volume ratio, and void content analysis. Regular third-party validation includes EN ISO 4210-7:2014 and ASTM D3171 testing protocols.
Detailed information about our Carbon MTB Wheels customization options:
- Internal widths: 25/30/35mm (±0.2mm tolerance) - Wall thickness: 2.3-2.8mm at impact zones - Bead seat diameter: 622mm (29") / 584mm (27.5") - Asymmetric design: 2.5mm offset for improved spoke angles - ERD tolerance: ±0.2mm for precise spoke length calculation - Bead hook height: 4.5mm for secure tire retention
- Material: Toray/Mitsubishi T800/T1000 prepreg - Resin Tg: 180°C with nano-silica reinforcement - Fiber volume ratio: 65% ±3% - Void content: <0.5% verified by CT scan - Impact resistance: 40J at 95kg load (UCI+20%) - Fatigue tested: 250,000 cycles at 1200N
- Front hub flange spacing: 57mm (±0.2mm) - Rear hub flange spacing: 67mm (±0.2mm) - Bearing specs: 6902/15267 (front), 6902/17287 (rear) - Pawl engagement: 6.6° with 54T ratchet - Axle compatibility: 15x110mm / 12x148mm - Freehub options: MS/XD/HG (tool-free exchange)
- Spoke counts: 28H/32H/36H options - Spoke specs: Sapim CX-Ray/DT Comp (2.0/1.8/2.0) - Drive side tension: 120-130kgf (±5%) - Non-drive tension: 90-100kgf (±5%) - Lateral tolerance: 0.2mm - Radial tolerance: 0.1mm
- UV protection rating: ASTM G154 1000h - Clear coat thickness: 120μm (±10μm) - Impact protection: 3-layer structure - Logo options: UV direct print/water transfer - Paint adhesion: ASTM D3359 5B rating - Salt spray resistance: ASTM B117 120h
- Impact test: EN ISO 4210-7:2014 +20% - Fatigue test: ASTM F2043-13 Category 4 - Spoke pull-out: 280kgf minimum - Lateral stiffness: 49.8N/mm (29er) - Torsional stiffness: 65.2Nm/° - Brake heat resistance: 180°C continuous
We work closely with you throughout the entire wheel building process. Here's how we do it:
Submit your specifications including annual volume, rim profiles (25-35mm internal width), hub preferences, and branding requirements. We'll provide detailed pricing with volume discounts and MOQ flexibility within 24 hours.
Our engineering team provides complete technical documentation including FEA analysis, material certifications, and testing protocols. Sample wheels available for evaluation with 2-week lead time. Full support for custom graphics and packaging requirements.
Initial samples undergo full UCI/ISO certification testing with documented results. Includes spoke tension data, wheel trueness measurements, and impact resistance verification. 3D scanning reports for dimensional accuracy verification.
ISO 9001:2015 certified manufacturing with real-time production tracking. Temperature/humidity controlled facility (23°C±2°C, 55%±5%). Each batch includes material traceability documentation and QC checkpoint data.
100% inspection including CT scanning (10μm resolution), impact testing (40J/95kg), and dimensional verification (±0.1mm). Digital spoke tension logging maintains 120-130kgf drive side specs. Complete test reports provided with each batch.
Export documentation handling included. Custom packaging options available. Door-to-door shipping with real-time tracking. Standard 30-day lead time for regular orders, rush production available for key accounts.
Current manufacturing capabilities:
Browse our complete carbon MTB wheel series with detailed specifications and customization options:
We create premium Carbon MTB Wheels that deliver exceptional performance and reliability. Our professional-grade carbon MTB wheels are trusted by riders and teams worldwide for their superior quality and consistent performance.
ISO 9001:2015 certified facility with automated prepreg cutting and computer-controlled layup systems. Temperature and humidity controlled clean room (23°C±2°C, 55%±5%) ensures consistent production quality.
Complete engineering documentation including FEA analysis, material certifications, and testing data. In-house testing lab with UCI/ISO certification capabilities. Regular third-party validation by SGS/TÜV.
10,000+ wheelset annual capacity with no minimum order quantity. Standard 30-day lead time for regular specs, 45 days for custom builds. ERP-integrated production tracking system.
Every batch includes CT scan reports, impact test data, and dimensional verification certificates. Automated spoke tensioning system maintains ±15% tension balance with digital logging.
Comprehensive technical documentation and spare parts inventory. 48-hour response time for warranty claims. Regular dealer training sessions and technical updates available.
Custom mold development with 45-day prototype cycle. Full white-label service including packaging and documentation. Multiple surface finish options with brand-specific graphics.
5-stage QC protocol exceeding UCI/ISO standards by 20%. Each wheel undergoes 100km break-in testing. Complete batch testing documentation provided with every order.
Export documentation handling included. Door-to-door shipping with real-time tracking. Customs clearance support and local warehouse options for key markets.
Since 2008, we've been at the forefront of carbon wheel technology for mountain biking, earning trust from riders and teams worldwide. Our manufacturing process combines advanced carbon fiber expertise with rigorous quality control at every step. We've established ourselves as industry leaders in carbon MTB wheel innovation and manufacturing excellence.
Since 2008, we've been at the forefront of carbon wheel technology, earning trust from riders and teams worldwide.
Our manufacturing process combines advanced carbon fiber expertise with rigorous quality control at every step.
We've established ourselves as industry leaders in carbon MTB wheel innovation and manufacturing excellence.
Started by mountain biking enthusiasts and carbon fiber experts.
Introduced advanced carbon layup techniques and new MTB rim profiles.
Expanded to international markets with our premium MTB wheel offerings.
Developed proprietary carbon fiber technology for enhanced trail performance.
Launched new MTB-specific profiles and custom finishing options.
Detailed information about our Carbon MTB Wheels customization options:
Our team is ready to assist you with any questions about our carbon wheels and services.
Carbon Wheel Manufacturing Center, 123 Innovation Drive, Shenzhen, China
Monday-Friday: 9:00 AM to 6:00 PM Saturday: 10:00 AM to 4:00 PM Sunday: Closed
Hear what our customers say about their experience with our carbon wheels.
These wheels handle everything from rock gardens to big drops. The 30mm internal width gives excellent tire support for aggressive cornering, and they've stayed true even after my roughest race runs. Perfect balance of durability and responsiveness.
John Stevens
Pro Enduro Racer
Our shop has built countless wheelsets for mountain bikes. These wheels offer exceptional value - the hookless design makes tubeless setup a breeze, and customers love the wide range of customization options for their specific riding style.
Mike Roberts
MTB Shop Owner
We needed lightweight yet durable wheels for our XC race team. The custom layup schedule they recommended is perfect - stiff enough for explosive sprints but compliant on technical sections. Multiple podium finishes this season!
Sarah Thompson
XC Race Team Manager
Find answers to common questions about our manufacturing capabilities and technical specifications.
